Multiple Ways to Create Inserts

There are multiple LogoPress functions that can be used to create inserts within a tool assembly. On this page we will outline what they are and the benefits/disadvantages of each.

Add an insert – Part Mode (Recommended)

LogoPress “Add an insert” Part Mode will create an insert using a new and independent part file that is not split from another plate. The insert is created using a sketch and a boss-extrude feature. The opening in the plate is made with a sketch and a cut-extrude feature. There is an option to have the insert in a pocket and the opening not entirely through the plate. There is also an option to add a shim under the insert, which is its own part file separate from the insert.

This is the most automated and recommended method of creating inserts.

Add an insert - Split Mode (Not Recommended)

LogoPress “Add an insert” Split Mode creates an insert using the SolidWorks “Split” feature to split the insert from another plate and then saves it as its own part file. This function works but there are some things to be aware of before using it. First is that the insert is a child of the plate that it was split from and is referencing that parent part. These references take longer to rebuild and there are multiple ways these references can be inadvertently broken. For these reasons it is strongly recommended to not use this option unless it is necessary and the only option. The parent must remain in the assembly or the reference will be broken and the insert will be under defined. Also, any features that were within the insert before it was created will remain in that parent part and the designer must edit the feature in the parent part to change it. It is best to create the insert before mounting punches and before adding mounting screws within it, when possible.

There is an option to have the insert in a pocket and not entirely through the plate. There is also an option to add a shim under the insert, which is its own separate part file from the insert.

Of course, the “Add an insert” Split Mode’s main benefit is that an insert can be created even if there is existing geometry in the area of the insert and this existing geometry will be included in the newly created insert.

Form Punch and Form Die Insert

Another method to create inserts uses the LogoPress “Form Punch and Form Die Insert” function. The procedure to do this is outlined in a separate document. (Create inserts using the “Form Punch and Form Die Insert” function.pdf) The main difference between this method and the one using “Add an insert” Part Mode is that the insert can extend past the plate that it is in, which is not the case when using “Add an insert” Part Mode unless the insert is modified afterward. Also, there is the ability to create openings through multiple plates instead of just the plate that the insert is split from.

A disadvantage is that the opening will go through the entire plate. If a pocket is wanted, the opening will have to be back filled with a SolidWorks extrude feature.

Add a plate

A third method is to create an insert using the “Add a plate” function in Tool Structure and then manually create the opening using SolidWorks functionality. This method has the least amount of automation.